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Donner Company Case Analysis

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Zachary Harris (#112177795)
11.09.2010
Donner Company
FIT Analysis I. Opportunity * Customers: Electronics manufacturers; IBM, AT&T, Digital Equipment are customers for large orders of simple boards or small orders of prototype boards: Specializes in making circuit boards for experimental devices and pilot production runs * Costs: * Variable costs: raw materials, direct labor, selling expense * Fixed Costs: manufacturing overhead, indirect labor, administrative expense * Competition: * 750 printed circuit board manufacturers in U.S. * Classified as captive or contract manufacturers * Context: Circuit board industry growth parallels computer, telecom & …show more content…

The total DFPR production time for an order was determined to be 47.40 minutes, which equated to a daily capacity of 10.13 orders (81 boards). Further analysis of DFPR production times (as shown in Exhibit 6) revealed that production time increases at a decreasing rate as order size increased. Additionally, daily DFPR capacity, as measured in number of boards, increases at an increasing rate as the order size is increased (See Exhibit 7). This correlates to DFPR production time per board being significantly reduced as the order size is increased.
Thus, it is easy to see why a bottleneck might sometimes occur in the DFPR area of there are several small orders going through back-to-back. If viewed in the same manner as costs in economics, the setup time in this operation can be viewed as a fixed cost incurred regardless of production amount. The rum time can be viewed as variable costs that are incurred at an incremental rate as production is increased. Thus, smaller orders have a higher percentage of their production time represented by setup time (fixed) as opposed to run time (variable).
Question 4
A last useful analysis is to examine the standard labor times required for various order sizes. Exhibit 8 displays the total standard labor times for order sizes of 1 board, 8 boards, and 200 boards. As expected, total labor times

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