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The Capacity Utilization At Emc

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Review of the capacity’s Current Situation
The overall capacity utilization at EMC is at 92% which lies above the 80-85% normal threshold. The 92% arises from a range of processes for its production. The blanking machine category accounts for 75% while the plastic molding category accounts for 93%. Packaging, Packing and Assembly are almost 80%. On the other hand the finishing processes are near 88%.
The departments were operating at an hour shift of forty hours. Departments, on weekly basis often add overtime to maintain the orders. According to Bill, who manages the plant, a single shift cuts on additional fixed costs. A second shift would result to extra energy consumption, and more employees increasing the fixed costs of the company. More funds are needed to employ more employees and also train them. Employees are also entitled to 15% premium for each shift. The manager also prefers a capacity utilization of about 85% since the 92% is a little high. The production of plasti-brack takes places in some process.
To compute the capacity utilization in each process, Capacity utilization= M-Hr Capacity (annual Hrs)/M-Hrs Production
The following table shows the plasti-brack utilization in the various processes 2000 No. Mchn. M-Hr Capacity (annual Hrs) M-Hrs Production Utilization
Blanking 2 4000 3529.3 88.2%
Molding 4 8000 6886.8 86.1%
Assembly 8 160’00 15200.3 95.0%
Bulk Pack 1 2000 329.9 see below BULK PACK 17.9% 329.91

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