. Harley-Davidson has its engine assembly plant in Milwaukee and its motorcycle assembly plant in Pennsylvania. Engines are transported between the two plants using trucks, with each trip costing $1,000. The motorcycle plant assembles and sells 300 motorcycles each day. Each engine costs $500; Har- ley incurs a holding cost of 20 percent per year. How many engines should Harley load onto each truck? What is the cycle inventory of engines at Harley?

Purchasing and Supply Chain Management
6th Edition
ISBN:9781285869681
Author:Robert M. Monczka, Robert B. Handfield, Larry C. Giunipero, James L. Patterson
Publisher:Robert M. Monczka, Robert B. Handfield, Larry C. Giunipero, James L. Patterson
Chapter16: Lean Supply Chain Management
Section: Chapter Questions
Problem 10DQ: The chapter presented various approaches for the control of inventory investment. Discuss three...
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Exercises
1. Harley-Davidson has its engine assembly plant in Milwaukee
and its motorcycle assembly plant in Pennsylvania. Engines
are transported between the two plants using trucks, with
each trip costing $1,000. The motorcycle plant assembles and
sells 300 motorcycles each day. Each engine costs $500; Har-
ley incurs a holding cost of 20 percent per year. How many
engines should Harley load onto each truck? What is the
cycle inventory of engines at Harley?
2. As part of its initiative to implement just-in-time (JIT) manu-
facturing at the motorcycle assembly plant in Exercise 1,
Harley has reduced the number of engines loaded on each
truck to 100. If each truck trip still costs $1,000, how does
this decision affect annual inventory costs at Harley? What
should the cost of each truck be if a load of 100 engines is to
be optimal for Harley?
3. A North Face retail store in Chicago sells 500 jackets each
month. Each jacket costs the store $100 and the company has
an annual holding cost of 25 percent. The fixed cost of a
replenishment order (including transportation) is $100. The
store currently places a replenishment order every month for
500 jackets. What is the annual holding and ordering cost?
On average, how long does a jacket spend in inventory? If the
retail store wants to minimize ordering and holding cost,
what order size do you recommend? How much would the
optimal order reduce holding and ordering cost relative to the
current policy?
4. Target purchases home goods made by a supplier in China.
Target's stores in the United States sell 200,000 units of
home goods each month. Each unit costs $10 and the com-
pany has an annual holding cost of 20 percent. Placing a
replenishment order incurs clerical costs of $500/order. The
shipping company charges $5,000 as a fixed cost per ship-
ment along with a variable cost of $0.10 per unit shipped.
What is the optimal order size for Target? What is the annual
holding cost of the optimal policy? How many orders per
year does Target place? What is the annual fixed transporta-
tion cost? What is the annual variable transportation cost?
What is the annual clerical cost?
5. Amazon sells 20,000 units of consumer electronics from
Samsung every month. Each unit costs $100 and Amazon has
Transcribed Image Text:Exercises 1. Harley-Davidson has its engine assembly plant in Milwaukee and its motorcycle assembly plant in Pennsylvania. Engines are transported between the two plants using trucks, with each trip costing $1,000. The motorcycle plant assembles and sells 300 motorcycles each day. Each engine costs $500; Har- ley incurs a holding cost of 20 percent per year. How many engines should Harley load onto each truck? What is the cycle inventory of engines at Harley? 2. As part of its initiative to implement just-in-time (JIT) manu- facturing at the motorcycle assembly plant in Exercise 1, Harley has reduced the number of engines loaded on each truck to 100. If each truck trip still costs $1,000, how does this decision affect annual inventory costs at Harley? What should the cost of each truck be if a load of 100 engines is to be optimal for Harley? 3. A North Face retail store in Chicago sells 500 jackets each month. Each jacket costs the store $100 and the company has an annual holding cost of 25 percent. The fixed cost of a replenishment order (including transportation) is $100. The store currently places a replenishment order every month for 500 jackets. What is the annual holding and ordering cost? On average, how long does a jacket spend in inventory? If the retail store wants to minimize ordering and holding cost, what order size do you recommend? How much would the optimal order reduce holding and ordering cost relative to the current policy? 4. Target purchases home goods made by a supplier in China. Target's stores in the United States sell 200,000 units of home goods each month. Each unit costs $10 and the com- pany has an annual holding cost of 20 percent. Placing a replenishment order incurs clerical costs of $500/order. The shipping company charges $5,000 as a fixed cost per ship- ment along with a variable cost of $0.10 per unit shipped. What is the optimal order size for Target? What is the annual holding cost of the optimal policy? How many orders per year does Target place? What is the annual fixed transporta- tion cost? What is the annual variable transportation cost? What is the annual clerical cost? 5. Amazon sells 20,000 units of consumer electronics from Samsung every month. Each unit costs $100 and Amazon has
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