17-13. Jobs processed through Percy's machine shop pass through three operations: milling, grinding, and turning. The hours required for each of these operations is as follows: Job Milling Grinding Turning A 5 1 4 B 2 2 5 C 3 2 1 D 1 3 E 1 2 Sequence the job by (a) FCFS and (b) shortest processing time (SPT). Make a Gantt chart for each machine and each rule. Which sequencing rule would you recommend?
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- Given the following information on job times and due dates, determine the optimal processingsequence using (1) FCFS, (2) SPT, (3) EDD, and (4) CR. For each method, find the average jobflow time and the average job tardiness. Jobs are listed in order of arrival.JobJob Time(hours)Due Date(hours)a 3.5 7b 2.0 6c 4.5 18d 5.0 22e 2.5 4f 6.0 20Using the information presented in the following table, identify the processing sequence that wouldresult using (1) FCFS, (2) SPT, (3) EDD, and (4) CR. For each method, determine (1) average jobflow time, (2) average job tardiness, and (3) average number of jobs in the system. Jobs are listedin order of arrival. (Hint: First determine the total job time for each job by computing the total processing time for the job and then adding in the setup time. All times and due dates are in hours.)JobProcessingTime per UnitUnitsper JobSetupTimeDueDatea .14 45 0.7 4b .25 14 0.5 10c .10 18 0.2 12d .25 40 1.0 20e .10 75 0.5 15WorkPro is a small manufacturer. It uses a job process for production. The following sample of jobs are listed in the order that they were received. Job Due Date Operation Time P 5 1 Q 20 8 R 8 5 S 11 6 T 3 12 When the shortest operating time (SOT) rule is applied to the sample of jobs, the resulting sequence is: A. Choos the following answer choice. T, P, R, S, Q R, S, T, P, Q P, Q, R, S, T P, R, S, Q, T B. In the WorkPro example above, average flow time for the sample of jobs when sequenced by the shortest operating time (SOT) rule is approximately: 19.8 14.2 4.8 6.4 C. In the WorkPro example above, average lateness for the sample of jobs when sequenced by the earliest due date (EDD) rule is approximately: Group of answer choices 10.4 4.8 7.8 5.8 D. Using the sample of jobs in the WorkPro example above, the shortest operating time (SOT) rule appears more attractive than the earliest due date (EDD) rule…
- An independent accountant is planning to prepare tax returns for six of her clients.Prior to her actually preparing each return, her secretary checks the client’s file to besure all the necessary documentation is there and obtains all the tax forms needed forthe preparation of the return. Based on past experience with the clients, her secretaryestimates that the following times (in hours) are required for preparation of the returnand for the accountant to complete the necessary paperwork prior to filing each return:Client Secretary Time Accountant Time1 1.2 2.52 1.6 4.53 2.0 2.04 1.5 6.05 3.1 5.06 0.5 1.5In what order should the work be completed in order to minimize the total timerequired for all six clients?William Beebe owns a small shoe store. He has 10 pairs of shoes that requireresoling and polishing. He has a machine that can resole one pair of shoes at atime, and the time required for the operation varies with the type and condition of theshoe and the type of sole that is used. Shoes are polished on a machine dedi-cated tothis purpose as well, and polishing is always done after resoling. His assistant generally does the polishing while Mr. Beebe does the resoling. The resoling and polishingtimes (in minutes) are Shoes Resoling Time Polishing Time1 14 32 28 13 12 24 6 55 10 106 14 67 4 128 25 89 15 510 10 5In what order should the shoes be repaired in order to minimize the total makespanfor these 10 jobs?How is the scheduling of patients in a doctor’s clinic simi-lar to and different from the scheduling of jobs in a factory?
- As the Cottrell Bicycle Co. of St. Louis completes plans for its new assembly line, it identifies 25 different tasksin the production process. VP of Operations Jonathan Cottrell now faces the job of balancing the line. He lists precedencesand provides time estimates for each step based on work-sampling techniques. His goal is to produce 1,000 bicycles perstandard 40-hour workweek.Balance this operation using the shortest operation time rule and compute the efficiency of the line.Total customer-response time (CRT) can be defined as which of the following? (Hint: Refer to textExhibit 14.14 and the accompanying discussion.)a. The difference between when a customer’s order is set up and when the order is finishedb. The elapsed time between when a customer places an order for a product and when that order isdelivered to the customerc. Manufacturing lead (cycle) time for the orderd. The time between when an order is received by manufacturing and when that order is completedDiablo Electronics manufactures four unique products (A, B, C, and D) that are fabricated and assembledin five different workstations (V, W, X, Y, and Z) using a small batch process. Each workstation is staffedby a worker who is dedicated to work a single shift per day at an assigned workstation. Batch setuptimes have been reduced to such an extent that they can be considered negligible. A flowchart denotesthe path each product follows through the manufacturing process as shown in Figure 5.2, where eachproduct’s price, demand per week, and processing times per unit are indicated as well. Inverted trianglesrepresent purchased parts and raw materials consumed per unit at different workstations. Diablo canmake and sell up to the limit of its demand per week, and no penalties are incurred for not being able tomeet all the demand.Which of the five workstations (V, W, X, Y, or Z) has the highest utilization, and thus serves as the bottle-neck for Diablo Electronics?
- Eight jobs have arrived in the following order: Job Processing Time Due Date 1 7 23 2 3 9 3 5 8 4 2 11 5 6 16 6 9 18 7 14 40 8 4 31 Find and compare the performance measures for the following sequencing rules using the Excel Sequencing template. Round your answers to two decimal places. Process in the order they have arrived Flow Time Lateness Tardiness AverageThe entry to record the application of overhead to jobs consists of a: debit to Manufacturing Overhead Applied and a credit to Manufacturing Overhead. debit to Manufacturing Overhead and a credit to Manufacturing Overhead Applied. debit to Work in Process Inventory and a credit to Manufacturing Overhead Applied. debit to Manufacturing Overhead Applied and a credit to Work in Process Inventory.b) A company receives parts from suppliers to be used in its manufacturing departments. The quality control department must perform two operations when shipments are received: Operation A – draw a random sample, package, and deliver to testing; and Operation B – test the materials and issue a disposition report. There are currently six shipments waiting to be processed. The time estimates for processing these six shipments through quality control are given in the table below. Shipment Operation A (hours) Operation B (hours) A 1.5 1.0 В 1.1 2.7 1.2 1.4 D 0.7 1.6 E 1.6 1.5 F 1.9 2.9 Use Johnson's Rule to set the sequence of processing the shipments through Quality Control. i. ii. How much total time is required to process all the six shipments through Quality Control? Show all times on a Gantt Chart. w lu