In setting up a Kanban control system you need to determine the number of Kanban card sets needed. If the expected demand during lead time is 50 per hour, the safety stock is 10% of the demand during lead time, the container size is 15. If the lead time to replenish an order is 8 hours, what number of Kanban card sets is needed? Numeric Response 30
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- Hartley Electronics, Inc., in Nashville, produces short runs of custom airwave scanners for the defense industry. You have been asked by the owner, Janet Hartley, to reduce inventory by introducing a kanban system. After several hours of analysis, you develop the following data for scanner connectors used in one work cell. How many kanbans do you need for this connector? Daily demand Lead time Safety stock Kanban size Number of kanbans = kanbans (round your response to the nearest whole number). 1,200 connectors 4 days 0.50 day 500 connectorsA regional manufacturer of table lamps plans on using a manual kanban information system. On average the firm produces 1,200 lamps monthly. Production lead time is 18 days, and the firm plans to have 15 percent buffer stock.Assume 20 working days per month.a. If each container holds 15 lamps, what will be the total number of kanban tickets required?b. What is the maximum WIP inventory the company can expect to have using this system?c. Suppose that each lamp costs the firm $30 to produce. If carrying costs are based on a 20 percent annual interest rate, what annual carrying cost for WIP inventory is the company incurring?Pauline Found Manufacturing, Inc., is moving to kanbans to support its telephone switching-board assembly lines. Determine the size of the kanban for subassemblies and the number of kanbans needed. Setup cost Annual holding cost Daily production Annual usage Lead time Safety stock Kanban container size = $30 $125 per subassembly 40 subassemblies 4,500 (50 weeks × 5 days each × daily usage of 18 subassemblies) 14 days 2 days' production units (round your response to the nearest whole number).
- Hartley Electronics, Inc., in Nashville, produces short runs of custom airwave scanners for the defense industry. You have been asked by the owner, Janet Hartley, to reduce inventory by introducing a kanban system. After several hours of analysis, you develop the following data for scanner connectors used in one work cell. How many kanbans do you need for this connector? Daily demand Lead time Safety stock 1,600 connectors 3 days 0.50 day Kanban size 500 connectors Number of kanbans = kanbans (round your response to the nearest whole number).A regional manufacturer of table lamps plans on using a manual kanban information system. On average the firm produces 1,200 lamps monthly. Production leadtime is 18 days, and the firm plans to have 15 percent buffer stock. Assume 20 working days per month.a. If each container holds 15 lamps, what will be the total number of kanbantickets required? (Use the formula given in this section.)Gingerbread Man Inc. produces short runs of cakes with a daily demand of 500 cakes that are shipped to grocery stores. The owner, Mr. Pillsbury Doughboy, wants to try to reduce inventory by changing to a Kanban system and decides to use 5 kanbans. He informs you that his safety stock needs to be 0.5 days and that he requires a production lead time of 3 days. What should be the container capacity in this system?
- The production schedule at Mazda calls for 1,500 Mazdas to be produced during each of 22 production days in January and 1,050 Mazdas to be produced during each of 20 production days in February. Mazda uses a kanban system to communicate with Gesundheit, a nearby supplier of tires. Mazda purchases four tires per vehicle from the Gesundheit. The safety stock policy variable, a, is 0.14. The container (a delivery truck) size is 225 tires. The average waiting time plus material handling time is 0.15 day per container. Assembly lines are rebalanced at the beginning of each month. The average processing per container in January is 0.20 day. February processing time will average 0.30 day per container. How many containers should be authorized for January? How many containers should be authorized for February? containers. (Enter your response rounded up to the next whole number.) containers. (Enter your response rounded up to the next whole number.)31 A supplier of instrument gauge clusters uses a kanban system to control material flow. The gauge cluster housings are transported six at a time. A fabrication center produces approximately 10 gauges per hour. It takes approximately three hours for the housing to be replenished. Due to variations in processing times, management has decided to keep 10 percent of the needed inventory as safety stock. How many kanban card sets are needed? Note: Round up your answer to the next whole number.The production schedule at Mazda calls for 1,250 Mazdas to be produced during each of 22 production days in January and 1,050 Mazdas to be produced during each of 20 production days in February. Mazda uses a kanban system to communicate with Gesundheit, a nearby supplier of tires. Mazda purchases four tires per vehicle from the Gesundheit. The safety stock policy variable, a, is 0.08. The container (a delivery truck) size is 250 tires. The average waiting time plus material handling time is 0.50 day per container. Assembly lines are rebalanced at the beginning of each month. The average processing per container in January is 0.50 day. February processing time will average 0.10 day per container. How many containers should be authorized for January? containers. (Enter your response rounded up to the next whole number.)
- Sidney's Quick Shop is a convenience store that is near campus and has regular demand for a locally made energy drink. Daily demand is for 117 bottles and it comes in containers of 48 bottles. There is a 3-day lead time for deliveries. Sidney wants to maintain safety stock of 100 bottles. They want to use a kanban system for ordering. How many kanban containers should they have in their system? Note: Round your answer up to the next highest whole unit.Pauline Found Manufacturing, Inc., is moving to kanbans to support its telephone switching-board assembly lines. Determine the size of the kanban for subassemblies and the number of kanbans needed. Setup cost Annual holding cost Daily production Annual usage Lead time Safety stock $30 $110 per subassembly 40 subassemblies 4,000 (50 weeks × 5 days each daily usage of 16 subassemblies) 12 days 3 days' production Kanban container size = ☐ units (round your response to the nearest whole number).Pauline Found Manufacturing, Inc., is moving to kanbans to support its telephone switching board assembly lines. Determine the size of the kanban for subassemblies and the number of kanbane needed. Setup cost Annual holding cost Daily production Annual usage Lead time Safely stock $30 $125 per subassembly 20 subassemblies 2.500 (50 weeks x5 days each x daily usage of 10 subassemblies) 10 days 4 days' production Kanban container size=units (round your response to the nearest whole number) Number of kanbans needed kanbans (round your response to the nearest whole number)