You have an upstream department that feeds two downstream packing departments: Pack Singles and Pack Multis. Those Packing departments feed a Shipping department that loads the outbound truck. 40% of your Pick volume goes to Pack Singles and has a packing rate 171 units per labor hour. 70% of the Pick volume goes to Pack multis and has a pack rate rate of 266 units per labor hour.  Your pickers pick both single and multis items all day at an overall average rate of 114 units per labor hour. All units process go through the ship process at a rate of 570 units per hour. If you have 102 people and must pack 47,880 ints in pack multis over a 10 hour shift, fill out table below: Department % Volume Rate Daily volume Number of people Pick         Pack single       12 Pack multus         Ship

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Please ignore diagram in the picture. The focus is on filling out the table based on information provided in bold text. 

You have an upstream department that feeds two downstream packing departments: Pack Singles and Pack Multis. Those Packing departments feed a Shipping department that loads the outbound truck. 40% of your Pick volume goes to Pack Singles and has a packing rate 171 units per labor hour. 70% of the Pick volume goes to Pack multis and has a pack rate rate of 266 units per labor hour. 

Your pickers pick both single and multis items all day at an overall average rate of 114 units per labor hour. All units process go through the ship process at a rate of 570 units per hour. If you have 102 people and must pack 47,880 ints in pack multis over a 10 hour shift, fill out table below:

Department % Volume Rate Daily volume Number of people
Pick        
Pack single       12
Pack multus        
Ship        

 

You have an upstream Picking department that feeds two downstream Packing departments:
Pack Singles and Pack Multis. Those Packing departments feed to a Shipping department that
loads the outgoing trucks.
Pack Singles
Shipping
Picking
Pack Multies
30% of your Pick volume goes to Pack Singles and has a packing rate of 171 units per labor hour
(uph). 70% of the Pick volume goes to Pack Multis and has a pack rate of 266 units per labor hour.
Your pickers pick both Single and Multi items throughout the day at an overall average rate of
114 units per labor hour. All units that are packed in both processes go through the Ship process
at a rate of 570 units per hour.
You have 102 people today for all 4 departments and you absolutely must pack 47,880 units in
Pack Multis Items to meet a customer promise metric.
The Ops manager for the shift started building the plan but was called away. You have to finish
it. He correctly allocated labor to the Pack Singles before he was called away. How do you allocate
the remaining labor to balance the flow in your department if you work a 10 hour shift? Do not
assume breaks or lunches in your answer.
Please fill out the table below:
Department
% of volume
Rate (uph)
Daily Volume
People
Pick
Pack Singles
12
Pack Multis
Ship
--Luv-
PhotoGrid
Transcribed Image Text:You have an upstream Picking department that feeds two downstream Packing departments: Pack Singles and Pack Multis. Those Packing departments feed to a Shipping department that loads the outgoing trucks. Pack Singles Shipping Picking Pack Multies 30% of your Pick volume goes to Pack Singles and has a packing rate of 171 units per labor hour (uph). 70% of the Pick volume goes to Pack Multis and has a pack rate of 266 units per labor hour. Your pickers pick both Single and Multi items throughout the day at an overall average rate of 114 units per labor hour. All units that are packed in both processes go through the Ship process at a rate of 570 units per hour. You have 102 people today for all 4 departments and you absolutely must pack 47,880 units in Pack Multis Items to meet a customer promise metric. The Ops manager for the shift started building the plan but was called away. You have to finish it. He correctly allocated labor to the Pack Singles before he was called away. How do you allocate the remaining labor to balance the flow in your department if you work a 10 hour shift? Do not assume breaks or lunches in your answer. Please fill out the table below: Department % of volume Rate (uph) Daily Volume People Pick Pack Singles 12 Pack Multis Ship --Luv- PhotoGrid
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