EBK MANUFACTURING PROCESSES FOR ENGINEE
6th Edition
ISBN: 9780134425115
Author: Schmid
Publisher: YUZU
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Chapter 2, Problem 2.39Q
To determine
Whether the material have negative Poisson’s ratio or not.
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The lower yield point for a certain plain carbon steelbar is found to be 135 MPa, while a second bar of the samecomposition yields at 260 MPa. Metallographic analysisshows that the average grain diameter is 50μm in the firstbar and 8μm in the second bar.a. Predict the grain diameter needed to cause a loweryield point of 205 MPa.b. If the steel could be fabricated to form a stablegrain structure of 500 nm grains, what strengthwould be predicted?c. Why might you expect the upper yield point to bemore alike in the first two bars than the lower yieldpoint?
Question 1
You are working on a design team at a small orthopaedic firm. You have been asked to select a cobalt-
chrome-molybdenum (CoCr) material that will not experience plastic deformation under a specific mechanical test, as follows...
A tensile stress is applied along the long axis of a solid cylindrical rod that has a diameter of 10 mm. An applied load of some
magnitude F produces a 7x10³ mm change in diameter (see figure below, original shape is blue, elongated shape is unshaded).
Q1F: How would the "new alloy" material (with different properties as shown below) behave, assuming it has the same initial
diameter (10mm) and applied load (F) in the tensile test? That is, would it experience plastic deformation (yield) under the
conditions of this problem?
Q3 contd.
(d) The yield strength values of pure aluminium (Al) and pure copper (Cu) are 25 MPa and 20
MPa, respectively; whereas the yield strength values of cold rolled Al-Mn-Mg alloy and cast
60-40 Brass (60% Cu, 40% Zn) are 200 MPa and 105 MPa, respectively. With aid of
schematics, explain the main mechanisms account for the increases in the strengths.
(e) A cylindrical tie rod with a diameter of 18.4 mm is subjected to cyclic loading. The stress range
is +/- 200 kN. Figure Q3.3 shows the S-N curve of the material of which the rod is made, how
many cycles will this rod survive?
Stress amplitude
O₂ (MPa)
1500
1400
1300
1200
1100
1000
900
800
700
600
500
400
10²
10³
104
4340 low-alloy steel
Stress ratio = -1
Fig. Q3.3
105
106
Number of cycles to failure, Nf
107
108
Chapter 2 Solutions
EBK MANUFACTURING PROCESSES FOR ENGINEE
Ch. 2 - Prob. 2.1QCh. 2 - Prob. 2.2QCh. 2 - Prob. 2.3QCh. 2 - Prob. 2.4QCh. 2 - Prob. 2.5QCh. 2 - Prob. 2.6QCh. 2 - Prob. 2.7QCh. 2 - Prob. 2.8QCh. 2 - Prob. 2.9QCh. 2 - Prob. 2.10Q
Ch. 2 - Prob. 2.11QCh. 2 - Prob. 2.12QCh. 2 - Prob. 2.13QCh. 2 - Prob. 2.14QCh. 2 - Prob. 2.15QCh. 2 - Prob. 2.16QCh. 2 - Prob. 2.17QCh. 2 - Prob. 2.18QCh. 2 - Prob. 2.19QCh. 2 - Prob. 2.20QCh. 2 - Prob. 2.21QCh. 2 - Prob. 2.22QCh. 2 - Prob. 2.23QCh. 2 - Prob. 2.24QCh. 2 - Prob. 2.25QCh. 2 - Prob. 2.26QCh. 2 - Prob. 2.27QCh. 2 - Prob. 2.28QCh. 2 - Prob. 2.29QCh. 2 - Prob. 2.30QCh. 2 - Prob. 2.31QCh. 2 - Prob. 2.32QCh. 2 - Prob. 2.33QCh. 2 - Prob. 2.34QCh. 2 - Prob. 2.35QCh. 2 - Prob. 2.36QCh. 2 - Prob. 2.37QCh. 2 - Prob. 2.38QCh. 2 - Prob. 2.39QCh. 2 - Prob. 2.40QCh. 2 - Prob. 2.41QCh. 2 - Prob. 2.42QCh. 2 - Prob. 2.43QCh. 2 - Prob. 2.44QCh. 2 - Prob. 2.45QCh. 2 - Prob. 2.46QCh. 2 - Prob. 2.47QCh. 2 - Prob. 2.48QCh. 2 - Prob. 2.49PCh. 2 - Prob. 2.50PCh. 2 - Prob. 2.51PCh. 2 - Prob. 2.52PCh. 2 - Prob. 2.53PCh. 2 - Prob. 2.54PCh. 2 - Prob. 2.55PCh. 2 - Prob. 2.56PCh. 2 - Prob. 2.57PCh. 2 - Prob. 2.58PCh. 2 - Prob. 2.59PCh. 2 - Prob. 2.60PCh. 2 - Prob. 2.61PCh. 2 - Prob. 2.62PCh. 2 - Prob. 2.63PCh. 2 - Prob. 2.64PCh. 2 - Prob. 2.65PCh. 2 - Prob. 2.66PCh. 2 - Prob. 2.67PCh. 2 - Prob. 2.68PCh. 2 - Prob. 2.69PCh. 2 - Prob. 2.70PCh. 2 - Prob. 2.71PCh. 2 - Prob. 2.72PCh. 2 - Prob. 2.73PCh. 2 - Prob. 2.74PCh. 2 - Prob. 2.75PCh. 2 - Prob. 2.76PCh. 2 - Prob. 2.78PCh. 2 - Prob. 2.79PCh. 2 - Prob. 2.80PCh. 2 - Prob. 2.81PCh. 2 - Prob. 2.82PCh. 2 - Prob. 2.83PCh. 2 - Prob. 2.84PCh. 2 - Prob. 2.85PCh. 2 - Prob. 2.86PCh. 2 - Prob. 2.87PCh. 2 - Prob. 2.88PCh. 2 - Prob. 2.89PCh. 2 - Prob. 2.90PCh. 2 - Prob. 2.91PCh. 2 - Prob. 2.92PCh. 2 - Prob. 2.93PCh. 2 - Prob. 2.94PCh. 2 - Prob. 2.95PCh. 2 - Prob. 2.96PCh. 2 - Prob. 2.97PCh. 2 - Prob. 2.98PCh. 2 - Prob. 2.99PCh. 2 - Prob. 2.100PCh. 2 - Prob. 2.101P
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Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, mechanical-engineering and related others by exploring similar questions and additional content below.Similar questions
- Question 1 You are working on a design team at a small orthopaedic firm. You have been asked to select a cobalt- chrome-molybdenum (CoCr) material that will not experience plastic deformation under a specific mechanical test, as follows... A tensile stress is applied along the long axis of a solid cylindrical rod that has a diameter of 10 mm. An applied load of some magnitude F produces a 7x10-³ mm change in diameter (see figure below, original shape is blue, elongated shape is unshaded). Q1A-B: Calculate the transverse strain in the x-direction (Ex) associated with the reduction in diameter. Calculate the axial strain in the z-direction (₂) associated with the length increase.arrow_forwardThe lower yield point for a certain plain carbon steel bar is found to be 135 MPa, while a second bar of the same composition yields at 260 MPa. Metallographic analysis shows that the average grain diameter is 50 µm in the first bar and 8 µm in the second bar. Predict the grain diameter needed to cause a lower yield point of 205 MPa.arrow_forward3. A 30-cm long, 12-mm diameter carbon steel rod was subjected to 15,5 kN of tension. Calculate (a) the stress and strain in the rod, (b) the amount that it stretches, (c) its change in diameter, and (d) its stiffness (k=EA/L). (e) If the force was only 4.5 kN, by what amount would the rod have stretched?arrow_forward
- If you have a material that is initially hard and strong, would you expect it to cyclically harden or soften? What would be a way of characterizing how strong it must be initially to make your answer a bit more quantitative?arrow_forwardThe minimum yield strength for iron with an average grain size of 6x10^-2 mm is 135 MPa, this increases to 260 MPa when the average grain size is reduced to 8x10^-3 mm.What must the average grain size be to achieve a yield strength of 205 MPa.arrow_forwardWhich materials, behave in the opposite way? Give some examples?arrow_forward
- Figure 6.22 shows the tensile engineering stress– strain behavior for a steel alloy. (a) What is the modulus of elasticity? (b) What is the proportional limit? (c) What is the yield strength at a strain offset of 0.002? (d) What is the tensile strength?arrow_forwardWhat is G-P zone? Draw yield stress vs. aging time, use a simple sketch andexplain the mechanism. Why does yield stress change by aging time ?arrow_forwardA batch of casted mild steel has a modulus of elasticity of 200 GPa and a yield strength of 250MPa. Calculate for its modulus of resilience. After cold working the steel, the yield strength increases to 310 MPa. Calculate for the percent reduction in the average grain diameter given σo =70 MPa and k = 0.74.arrow_forward
- Estimate the linear relationship between the Ultimate Tensile Strength and HBN for the range of brass alloy shown in Figure 4b (ii).arrow_forwardA non-cold-worked cylindrical rod with an initial length of 800 mm and diameter of 15 mm is to be deformed using a tensile load of 45 kN. Of the materials listed below, which are possible candidates if you assume that failure of the system occurs when the rod plastically deforms? Do the possible candidates change if you change your assumption to the system failing at the onset of necking in the rod? Justify your choice(s). Material Young’s Modulus (GPa) Yield Strength (MPa) 1040 Steel UTS (MPa) Elongation (%) 680 205 440 25 Brass 100 185 310 68 Сopper 125 160 220 44arrow_forwardThe critical resolved shear stress for copper is 0.48 MPa. Determine the maximum possible yield strength for a single crystal of Cu pulled in tension.arrow_forward
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