Concept explainers
A part has two holes located for drilling by manual layout. If a drill jig is used. 0.5 min in processing time is saved for each piece. The labor rate is $9/hr. The overhead rate on the labor saved is 100%. Setup time is no more with than without the jig. The combined rate for interest, insurance, taxes, and maintenance is 35%. The cost of the jig is $500.
- How many pieces must be made in one lot to make the jig worthwhile?
- How many pieces must be made on the jig in one lot each month to earn the cost of the jig in 2 years?
Want to see the full answer?
Check out a sample textbook solutionChapter 40 Solutions
Degarmo's Materials And Processes In Manufacturing
Additional Engineering Textbook Solutions
Automotive Technology: Principles, Diagnosis, And Service (6th Edition) (halderman Automotive Series)
Introduction To Finite Element Analysis And Design
Engineering Mechanics: Statics & Dynamics (14th Edition)
Automotive Technology: Principles, Diagnosis, and Service (5th Edition)
INTERNATIONAL EDITION---Engineering Mechanics: Statics, 14th edition (SI unit)
Fox and McDonald's Introduction to Fluid Mechanics
- It is required to cut screw threads of 2 mm pitch on a lathe. The lead screw has a pitch of 6 mm. If the spindle speed is 60 rpm, then the speed of the lead screw will bearrow_forwardQ.B5. a.) In a drilling operation, 3 blind holes needs to be drilled to a depth of 16 mm and a diameter of 8 mm. The point angle is 105° and the drill is made from HSS material. The bench drill allows a fixed speed of 1400 RPM and a feed of 0.1 mm per rev. The work part is mild steel with a thickness of 22 mm. Determine the time required to complete this operation. b.) What are some factors that determine the type of industrial cleaning that will be applied to a part? c.) In mass finishing, two key processes have been discussed - state both the processes here and explain their difference. d.) Draw and explain how a basic heading operation is carried out to produce nails.arrow_forward1.To mill material having a cutting speed of 40 fpm. What should be the RPM of 1.25 inches diameter cutter. 2. Give the RPM of a 5 inches cutter. Material, cold drawn steel having A cutting speed of 100 fpm.arrow_forward
- Make a neat schematic drawing of the required surface finish for roughness 1.6 achieved by milling.arrow_forwardThe workpiece of size 50 mm x 90 mm length is to be reduced to 0 42 mm x 85 mm. If the depth of cut is 0.5 mm, feed is 0.25 mm/rev and cutting speed is 45 m/min find the time taken to complete one job and production rate at the end of 8 hr shift.arrow_forwardA workpiece turning at 20 rad/sec has a diameter of 4 inches. Find the peripheral speed of the workpiece.arrow_forward
- DRAW THE ILLUSTRATION AND SHOW SOLUTIONS PLS THANKSarrow_forward1. If a machinist wanted to drill a % inch hole in a piece of machine steel using a high speed steel drill. At what speed in revolutions per minute should he operate the drill press? 2. Find the revolutions per minute of an 8 mm drill if it is used to cut an aluminum workpiece using a high carbon steel drill. 3. The rpm setting of the drill press is set to 600 rpm. What is the maximum diameter in inches of a high speed drill if it is used to drill a tool steel material? 4. A drill press has the following rpm settings; 350, 600, 1100, & 1600. What rpm setting must be used if a 15 mm high speed steel drill is used to cut brass workpiece? 5. A machine operator drills a hole of a 3/8 inch diameter to a stainless steel using a carbon steel drill. He sets the drill press rpm setting to 900 rpm. Is he operating at correct setting? If not, then what must be the correct rpm setting considering that the machine has the following rpm settings of 300, 600, 900, 1200, and 1800?arrow_forward4)Write down the different specification of lathe machinearrow_forward
- A milling cutter having 8 teeth is rotating at 150 rpm. If the feed per tooth is 0.1 mm, the speed in mm per minute isarrow_forwardTo make 200 cast iron tool holders as shown in Figure 2 per order, two orders per year expected, and the inside hole surfaces should be smooth, what manufacturing processes would you suggest for the part. a)Machining processes from the 2X1.5 inch iron bar stocks with no initial tooling cost. cut the bar into 6 inch long pieces with bandsaws mill all the flat surfaces on a milling machine drill the two holes on the same milling machine or a drill press b) sand casting, which has much lower initial tooling cost than die casting and reasonable production rate. drill to make the smooth inside surfaces of the two holes on a milling machine or drill press. c) forging process with rounded edges and corners. drill the two holes on a milling machine or drill press. d)die casting, which can make the part in high production rate with smooth surface and precise dimensionarrow_forwardTo facilitate the milling (roughing) work of a cast steel material using a 1.5 inch diameter cutter choose between the two available stock. Find the speed of the cutter in rpm. – high speed steel cutter with a cutting speed of 50 fpm or – carbide tipped cutter with a cutting speed of 200 fpm.arrow_forward
- Precision Machining Technology (MindTap Course Li...Mechanical EngineeringISBN:9781285444543Author:Peter J. Hoffman, Eric S. Hopewell, Brian JanesPublisher:Cengage Learning