Practical Operations Management
2nd Edition
ISBN: 9781939297136
Author: Simpson
Publisher: HERCHER PUBLISHING,INCORPORATED
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Question
Chapter 12, Problem 27P
a
Summary Introduction
Interpretation:
Duration to fill one container.
Concept Introduction: Kanban card is an indicator used by various departments of a firm or a company to inform about the shortage of components being faced. It is a card that is used when raw material or any item is completely finished. The consumption team uses its kanban card only when its item is almost completely used up and the kanban card is used to give a signal to the production team for the procurement of raw material and processing of it.
b
Summary Introduction
Interpretation:
Ways to change Kanban loop next month.
Concept Introduction: Kanban card is an indicator used by various departments of a firm or a company to inform about the shortage of components being faced. It is a card that is used when raw material or any item is completely finished. The consumption team uses its kanban card only when its item is almost completely used up and the kanban card is used to give a signal to the production team for the procurement of raw material and processing of it.
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Markland First National Bank of Rolla utilizes kanban techniques in its check processing facility. The following information is known about the process. Each
kanban container can hold 25 checks and spends 24 minutes a day in processing and 2 hours a day in materials handling and waiting. Finally, the facility
operates 24 hours per day and utilizes a policy variable for unforeseen contingencies of 0.20.
a. If there are 29 kanban containers in use, the current daily demand of the check processing facility is 6,000 units. (Enter your response rounded to the
nearest whole number.)
b. If the muda or the waste in the system were eliminated completely,
whole number.)
containers would then be needed. (Enter your response rounded up to the next
Please do not give solution in image formate thanku.
Markland First National Bank of Rolla utilizes kanban techniques in its check processing facility. The following information is known about the process. Each kanban container can hold 50 checks and spends 48 minutes a day in processing and 4 hours a day in materials handling and waiting. Finally, the facility operates 24 hours per day and utilizes a policy variable for unforeseen contingencies of 0.20.
a. If there are 43 kanban containers in use, the current daily demand of the check processing facility is ______units.
Markland First National Bank of Rolla utilizes kanban techniques in its check processing facility. The following information is known about the process. Each kanban container can hold 50 checks and spends 24 minutes a day in processing and 2 hours a day in materials handling and waiting. Finally, the facility operates 24 hours per day and utilizes a policy variable for unforeseen contingencies of 0.25.a. If there are 20 kanban containers in use, what is the current daily demand of the check processing facility?b. If the muda or the waste in the system were eliminated completely, how many containers would then be needed?
Chapter 12 Solutions
Practical Operations Management
Ch. 12 - Prob. 1DQCh. 12 - Prob. 2DQCh. 12 - Prob. 3DQCh. 12 - Prob. 4DQCh. 12 - Prob. 5DQCh. 12 - Prob. 6DQCh. 12 - Prob. 1PCh. 12 - Prob. 2PCh. 12 - Prob. 3PCh. 12 - Prob. 4P
Ch. 12 - Prob. 5PCh. 12 - Prob. 6PCh. 12 - Prob. 7PCh. 12 - Prob. 8PCh. 12 - Prob. 9PCh. 12 - Prob. 10PCh. 12 - Prob. 11PCh. 12 - Prob. 12PCh. 12 - Prob. 13PCh. 12 - Prob. 14PCh. 12 - Prob. 15PCh. 12 - Prob. 16PCh. 12 - Prob. 17PCh. 12 - Prob. 18PCh. 12 - Prob. 19PCh. 12 - Prob. 20PCh. 12 - Prob. 21PCh. 12 - Prob. 22PCh. 12 - Prob. 23PCh. 12 - Prob. 24PCh. 12 - Prob. 25PCh. 12 - Prob. 26PCh. 12 - Prob. 27PCh. 12 - Prob. 1.1QCh. 12 - Prob. 1.2QCh. 12 - Prob. 1.3QCh. 12 - Prob. 1.4QCh. 12 - Prob. 2.1QCh. 12 - Prob. 2.2QCh. 12 - Prob. 2.3QCh. 12 - Prob. 3.1QCh. 12 - Prob. 3.2QCh. 12 - Prob. 3.3Q
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- The production schedule at Mazda calls for 1,200 Mazdas to be produced during each of 22 production days in January and 900 Mazdas to be produced during each of 20 production days in February. Mazda uses a kanban system to communicate with Gesundheit, a nearby supplier of tires. Mazda purchases four tires per vehicle from Gesundheit. The safety stock policy variable, a, is 0.15. The container (a delivery truck) size is 200 tires. The average waiting time plus materials handling time is 0.16 day per container. Assembly lines are rebalanced at the beginning of each month. The average processing time per container in January is 0.10 day. February processing time will average 0.125 day per container. How many containers should be authorized for January? How many for February?arrow_forwardThe production schedule at Mazda calls for 1,200 Mazdas to be produced during each of 22 production days in January and 900 Mazdas to be produced during each of 20 production days in February. Mazda uses a kanban system to communicate with Gesundheit, a nearby supplier of tires. Mazda purchases four tires per vehicle from Gesundheit. The safety stock policy variable, α, is 0.15. The container (a delivery truck) size is 200 tires. The average waiting time plus materials handling time is 0.16 day per container. Assembly lines are rebalanced at the beginning of each month. The average processing time per container in January is 0.10 day. February processing time will average 0.125 day per container. How many containers should be authorized for January?How many for February?arrow_forwardThe production schedule at Mazda calls for 1,500 Mazdas to be produced during each of 22 production days in January and 1,050 Mazdas to be produced during each of 20 production days in February. Mazda uses a kanban system to communicate with Gesundheit, a nearby supplier of tires. Mazda purchases four tires per vehicle from the Gesundheit. The safety stock policy variable, a, is 0.14. The container (a delivery truck) size is 225 tires. The average waiting time plus material handling time is 0.15 day per container. Assembly lines are rebalanced at the beginning of each month. The average processing per container in January is 0.20 day. February processing time will average 0.30 day per container. How many containers should be authorized for January? How many containers should be authorized for February? containers. (Enter your response rounded up to the next whole number.) containers. (Enter your response rounded up to the next whole number.)arrow_forward
- Gestalt, Inc. uses a kanban system in its automobile production facility in Germany. This facility operates 8 hours per day to produce the Jitterbug, a replacement for the obsolete but immensely popular Jitney Beete. Suppose that a certain part requires 150 seconds of processing at machine cell 338 and an average container of parts averages 1.6 hours of waiting time there. Management has allowed a 10 percent buffer for unexpected occurrences. Each container holds 30 parts and 5 containers are authorized. How much daily demand can be satisfied with this system? (Hint: Recall that p is the average processing time per container, not per individual part) The average processing time per container of parts, p, is 0.156 day. (Enter your response rounded to three decimal places) The average waiting time per container of parts, w, is day. (Enter your response rounded to two decimal places)arrow_forwardGestalt, Inc. uses a kanban system in its automobile production facility in Germany. This facility operates 8 hours per day to produce the Jitterbug, a replacement for the obsolete but immensely popular Jitney Beetle. Suppose that a certain part requires 150 seconds of processing at machine cell 33B and a container of parts average 1.6 hours of waiting time there. Management allows a 10 percent buffer for unexpected occurrences. Each container holds 30 parts, and 8 containers are authorized. How much daily demand can be satisfied with this system? (Hint: Recall that r is the average processing time per container, not per individual part.)arrow_forwardGestalt, Inc. uses a kanban system in its automobile production facility in Germany. This facility operates 8 hours per day to produce the Jitterbug, a replacement for the obsolete but immensely popular Jitney Beetle. Suppose that a certain part requires 150 seconds of processing at machine cell 33B and a container of parts average 1.6 hours of waiting time there. Management allows a 10 percent buffer for unexpected occurrences. Each container holds 30 parts, and 8 containers are authorized. How much daily demand can be satisfied with this system?arrow_forward
- Gestalt, Inc. uses a kanban system in its automobile production facility in Germany. This facility operates 8 hours per day to produce the Jitterbug, a replacement for the obsolete but immensely popular Jitney Beetle. Suppose that a certain part requires 150 seconds of processing at machine cell 33B and an average container of parts averages 1.6 hours of waiting time there. Management has allowed a 10 percent buffer for unexpected occurrences. Each container holds 30 parts, and 8 containers are authorized. How much daily demand can be satisfied with this system? (Hint: Recall that p is the average processing time per container, not per individual part.) day. (Enter your The average processing time per container of parts, p, is response rounded to three decimal places.)arrow_forwardGestalt, Inc. uses a kanban system in its automobile production facility in Germany. This facility operates 10 hours per day to produce the Jitterbug, a replacement for the obsolete but immensely popular Jitney Beetle. Suppose that a certain part requires 60 seconds of processing at machine cell 33B and an average container of parts averages 1.4 hours of waiting time there. Management has allowed a 12 percent buffer for unexpected occurrences. Each container holds 27 parts, and 5 containers are authorized. How much daily demand can be satisfied with this system? (Hint: Recall that p is the average processing time per container, not per individual part.) The average processing time per container of parts, p, is 0.045 day. (Enter your response rounded to three decimal places.) The average waiting time per container of parts, w, is day. (Enter your response rounded to two decimal places.)arrow_forwardThe production schedule at Mazda calls for 1,250 Mazdas to be produced during each of 22 production days in January and 1,050 Mazdas to be produced during each of 20 production days in February. Mazda uses a kanban system to communicate with Gesundheit, a nearby supplier of tires. Mazda purchases four tires per vehicle from the Gesundheit. The safety stock policy variable, a, is 0.08. The container (a delivery truck) size is 250 tires. The average waiting time plus material handling time is 0.50 day per container. Assembly lines are rebalanced at the beginning of each month. The average processing per container in January is 0.50 day. February processing time will average 0.10 day per container. How many containers should be authorized for January? containers. (Enter your response rounded up to the next whole number.)arrow_forward
- A manufacturer of instrument gauge clusters (gauges) uses a Kanban system to control material flow. The gauges are transported in a container that holds four. The demand at a downstream fabrication center is approximately 12 gauges per hour. It takes approximately three hours for the gauges to be replenished by an upstream work center. Due to variations in fabrication times, management has decided to keep 2 percent of the needed inventory as safety stock. Given the data above, how many Kanban cards are required? Please round your answer to the nearest whole number.arrow_forwardJitsmsmart is a retailer of plastic action-figure toys. The action figures are purchased from Tacky Toys, Inc. and arrive in boxes of 48. Full boxes are stored on high shelves out of reach of customers. A small inventory is maintained on child-levels shelves. Depletion of the lower-shelf inventory signals the need to take down a box of action figures to replenish the inventory. A reorder card is then removed from the box and sent to Tacky Toys to authorize the replenishment of a container of action figures. The average demand rate for popular action figure, Agent 99, is 36 units per day. The total lead time (waiting plus processing) is 11 days. Jitsmart's safety stocky policy variables 0.25. What is the authorized stock level for Jitsmart?arrow_forwardFlores Manufacturing, Inc., is moving to kanbans to support its electronic-board assembly lines. Determine the size of the kanban for subassemblies and the number of kanbans needed. Setup cost $16 Annual holding cost subassembly $250 per subassembly 600 subassemblies Daily production Annual usage 62,500 (-50 weeks x5 days each x daily usage of 250 subassemblies) Lead time Safety stock The kanban size is (round your response to the nearest whole number). 2 days 1 day's production of subassembliesarrow_forward
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